Pin barrels are supplied for rubber cold feed extruder and rubber straining extruder.
To produce rubber sheet, rubber cable, rubber sheet ect.
Pin barrels are supplied for rubber cold feed extruder and rubber straining extruder.
To produce rubber sheet, rubber cable, rubber sheet ect.One taste can’t please all. One material can’t work for all applications either, therefore we select a number of other steels to produce screws and barrels for best performances at best costs, this include feed screw manufacturers.
Steel available for Pin Barrel
1.8509
AISI 4140 (42CrMo)
40Cr
SS 304
Normal treatment for pin barrels would be Nitrided. Bimetallic treatment with carbide liner is available to span the life time.
If you have a rubber formula similar as below, and you are suffering from the worn-out issue every year or every half year, talk to E.J.S. We provide design and solutions for your pin barrels
Rubber compound
Specific gravity 1.3 to 1.5
Rubber hardness 60 to 80
Filler loading in compound about 40%
Line china clay white ink etc.
Recycled rubber loading in compound about 20%
Pins and End Caps are to be assembled on the pin barrels if needed.
About E.J.S.
EJS Screw Barrels is a newly created brand name for Export business with manufacturing experiences since 1992.
A screw barrel manufacturer dedicated on producing customized screw barrel and design extruder screw barrels, injection moulding screw barrels.
Bimetallic Screw Barrels
We started to make bimetallic screw barrel at a very early age, almost the same time as the first bimetallic barrel was born in China. Now we have several types for options depending on different applications
Bimetallic Barrels |
|||||
Alloy Type |
EJS01 Alloy |
EJS02 Alloy |
EJS03 Alloy |
EJS04 Alloy |
|
Alloy Components |
Fe+Ni+Cr+B |
Ni+Cr+Co+B |
Ni+Cr+Co+V+B |
Ni+Wc+Cr+B |
|
Wearing Resistance |
★★★ |
★★ |
★★★ |
★★★★ |
|
Corrosion Resistance |
★★ |
★★★ |
★★★ |
★★★ |
|
Alloy Thickness |
2~3mm |
1.5~2mm |
1.5~2mm |
1.5~2mm |
|
Hardness |
HRC 58-65 |
HRC 50-58 |
HRC 55-60 |
HRC 55-65 |
|
Temperature Range |
≤400 |
≤450 |
≤450 |
≤600 |
|
Coefficient Thermal |
RT~250℃ |
11.0x10-6 |
11.0x10-6 |
11.5x10-6 |
11.0x10-6 |
Expansion(/℃) |
RT~400℃ |
11.4x10-6 |
11.4x10-6 |
12.4x10-6 |
12x10-6 |
Range of Workable Length |
700mm~3000mm/piece |
||||
Base Steel Vastly Used |
40Cr: 42CrMo |
||||
Mark in the list: ★★★★ Excellent; ★★★ Very Good; ★★Good |
Bimetallic Screws |
|||
Suitable for |
Single Screw, Twin Parallel Screw, Twin Conical Screw |
||
Alloy Type |
Ni60 |
CoImonoy 56 |
CoImonoy 83 |
Alloy Components |
Ni+Cr+Fe+Si |
Ni+Cr+Si+Fe |
Ni+Wc+Cr+C |
Anti-Wearing Level |
★★★ |
★★★ |
★★★★ |
Anti-Corrosion Level |
★★★★ |
★★★★ |
★★★★ |
Alloy Thickness |
1~1.5mm |
1~1.5mm |
1~1.5mm |
Hardness |
HRC 56-62 |
HRC 46~61 |
HRC 43-48 |
Applied Glass Fiber |
Under 10% |
|
|
Range of Workable Length |
Any length needed |
||
Base Steel Vastly Used |
38CrMoAI(1.8509), 34CrAINi7(1.8550), 31CrMoV9(1.8519) |
||
Mark in the list: ★★★★ Excellent; ★★★ Very Good; ★★Good |
Quality Inspection
Quality is a very important step during production. For making a quality screw barrel, all tolerances should be fulfilled and all dimensions should be correct and put in records.
We provide inspection report, material certificate for every of our supplied screw barrels.
Packaging
Packaging is the last but very important step before shipping. A strong and smart packing box is also part of our quality. It is not only used to protect the screws barrels well during transportation, also provide an easy way for our customer to unpack.