Pin screw barrel is single screw barrel used on a single screw extruder with up to 10 rows of radial pins projecting from the barrel wall into the screw fluite, thereby doing flow division, laminar change and drop in shear, giving excellent flexibility, perfect mixing and dispersing effect. The same machine can be adopted working with full range of rubbers without any change in the machine as regards screw design etc.
Pin screw barrel
We emphasize details, we pursue excellence, we work to become the best partner and supplier for China Pin Screw Barrel, because we stay with this line for dozens of years.
Various sizes for China Pin Screw Barrel, we are always doing our utmost to take good care of production of every Pin Screw Barrel with top-grade quality steel and competitive price and best after-service, we sincerely look forward to cooperating with you and make dreams true together in the future!
Pin screw barrel is single screw barrel used on a single screw extruder with up to 10 rows of radial pins projecting from the barrel wall into the screw fluite, thereby doing flow division, laminar change and drop in shear, giving excellent flexibility, perfect mixing and dispersing effect. The same machine can be adopted working with full range of rubbers without any change in the machine as regards screw design etc.
EJS produces pin screw barrel for pin extruders for over 20 years.Other than this, E.J.S produces feedscrew for customers natioanlly and internationally and always stand behind the products we produce and provide long term support for our products.
Bore diameter available for pin screw barrel
¢25~¢500
Surface Treatment of pin screw barrel
Nitrided
Hard Chrome Plating
Ceramic coated
Hardfacing / Bimetallic with Ni60, Colmonoy 56, Colmonoy 83
Quenching
Material request for pin screw barrel
Anti-high temperature;
Anti-wearing;
Anti-corrosion;
High strength to work with high torque and high speed;
Good cutting performance;
The relief and the thermal deformation is small after heat treatment.
The material for rubber barrel include:
38CrMoAlA (DIN1.8509)
42CrMo ( AISI4140)
Stainless steel 304
Application of pin screw barrel
Shim and cable
Tire
Rubber profile
Rubber sheets
Rubber flooring
Benefits of pin screw barrel for pin barrel extruders
A universal extrusion system applicable to whole range of rubber compounds (Natural / Synthetic) without change of screw design or any other alterations;
Excellent mixing and homogenising;
Compounds with minimum thermal stresses;
Compounds with outstanding heat exchange between material particles;
Low energy absorption;
Minimum shear;
Lower extrusion temperature;
Screw and barrel self cleaning;
No need of pre-heating mills, space saving;
Higher outputs;
Great extrusion quality.
About E.J.S.
EJS Screw Barrels is a newly created brand name for Export business with manufacturing experiences since 1992.
A screw barrel manufacturer dedicated on producing customized screw barrel and design extruder screw barrels, injection moulding screw barrels.
Bimetallic Screw Barrels
We started to make bimetallic screw barrel at a very early age, almost the same time as the first bimetallic barrel was born in China. Now we have several types for options depending on different applications
Bimetallic Barrels |
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Alloy Type |
EJS01 Alloy |
EJS02 Alloy |
EJS03 Alloy |
EJS04 Alloy |
|
Alloy Components |
Fe+Ni+Cr+B |
Ni+Cr+Co+B |
Ni+Cr+Co+V+B |
Ni+Wc+Cr+B |
|
Wearing Resistance |
★★★ |
★★ |
★★★ |
★★★★ |
|
Corrosion Resistance |
★★ |
★★★ |
★★★ |
★★★ |
|
Alloy Thickness |
2~3mm |
1.5~2mm |
1.5~2mm |
1.5~2mm |
|
Hardness |
HRC 58-65 |
HRC 50-58 |
HRC 55-60 |
HRC 55-65 |
|
Temperature Range |
≤400 |
≤450 |
≤450 |
≤600 |
|
Coefficient Thermal |
RT~250℃ |
11.0x10-6 |
11.0x10-6 |
11.5x10-6 |
11.0x10-6 |
Expansion(/℃) |
RT~400℃ |
11.4x10-6 |
11.4x10-6 |
12.4x10-6 |
12x10-6 |
Range of Workable Length |
700mm~3000mm/piece |
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Base Steel Vastly Used |
40Cr: 42CrMo |
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Mark in the list: ★★★★ Excellent; ★★★ Very Good; ★★Good |
Bimetallic Screws |
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Suitable for |
Single Screw, Twin Parallel Screw, Twin Conical Screw |
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Alloy Type |
Ni60 |
CoImonoy 56 |
CoImonoy 83 |
Alloy Components |
Ni+Cr+Fe+Si |
Ni+Cr+Si+Fe |
Ni+Wc+Cr+C |
Anti-Wearing Level |
★★★ |
★★★ |
★★★★ |
Anti-Corrosion Level |
★★★★ |
★★★★ |
★★★★ |
Alloy Thickness |
1~1.5mm |
1~1.5mm |
1~1.5mm |
Hardness |
HRC 56-62 |
HRC 46~61 |
HRC 43-48 |
Applied Glass Fiber |
Under 10% |
|
|
Range of Workable Length |
Any length needed |
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Base Steel Vastly Used |
38CrMoAI(1.8509), 34CrAINi7(1.8550), 31CrMoV9(1.8519) |
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Mark in the list: ★★★★ Excellent; ★★★ Very Good; ★★Good |
Quality Inspection
Quality is a very important step during production. For making a quality screw barrel, all tolerances should be fulfilled and all dimensions should be correct and put in records.
We provide inspection report, material certificate for every of our supplied screw barrels.
Packaging
Packaging is the last but very important step before shipping. A strong and smart packing box is also part of our quality. It is not only used to protect the screws barrels well during transportation, also provide an easy way for our customer to unpack.